Our Process
How A Ellacombe Joinery Project Runs
Seven steps, as always. In Ellacombe the survey covers the route into the house as carefully as the room itself, and the fitting day is planned around the street.
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01
Visit and measured survey
We measure the room you want fitted, then the route to it: the width of the front door, the hall, the turn and headroom on the stairs, and every doorway on the way. Those numbers decide how big each section can be. We also look at where we can stop outside, how steep the street is, and whether the carry to your door is uphill or down.
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02
Drawings you sign off
You get a drawn elevation and a plan, with real dimensions on them, before anything is priced as final. Door swings, drawer positions, where the sockets end up. It is much cheaper to move a shelf on paper than after it has been cut.
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03
Timber selected and priced
We agree the species and the grade, and where it matters we pick the actual boards. Oak with heavy medullary rays looks completely different from quarter-sawn stock. The quote names the timber, the finish and the ironmongery, so you are comparing like with like against anyone else you ask.
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04
Conditioning in the workshop
The timber sits in the workshop and settles towards the moisture content it will live at. BS EN 942 puts joinery for a house heated to between 12 and 21 degrees at 9 to 13 per cent. Skip this and the piece will do its moving after it is installed, in your hallway, rather than on our racks.
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05
Machining and dry assembly
Cut, moulded and jointed, then dry-assembled on the bench so we find out about any problem while it is still in our building. Carcasses go together, doors are hung, drawers are fitted and adjusted. Nothing is finished until it has been put together at least once.
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06
Finishing before delivery
Sprayed, oiled or hand-painted in the workshop, including the backs and the edges you will never see. Sealing five faces and leaving the sixth bare is how a panel takes up moisture unevenly and bows. Finishing off site also means no spray dust through your house.
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07
Fitting and a snagging visit
Sections arrive in the order we need them and are carried straight in, so nothing waits on the pavement. We assemble in the room, scribe to the walls and fix through into whatever the wall will take. When we leave, the stairs and hall are cleaned as we found them. We return after the first winter to adjust doors and drawers on anything that has moved.